CNC machining of large-scale models in various types of resins and materials.
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Confidential
Various
CNC
Automotive / Industriale
..
Complete realization of functional and aesthetic mockups complete with car simulation. Built using technologies such as SLS, SLA, VCS, CNC and various others.
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Confidential
Prototypes
–
Various
Automotive
..
Production of large-scale functional components.
SLS 3D printing
CNC machining a polystyrene formwork
Bonding on a template
Primer finish
Aesthetic painting
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Confidential
Prototyping
–
SLS
Automotive
..
Manufacture of a trunk tub using silicone molding with dimensions of 1200x700x500 (mold 1500x900x700)
“CNC master creation
Silicone mold making
Polyurethane resin casting
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Confidential
Prototyping 15pc
polyurethane resins
Silicone molding
Automotive
..
Masking equipment for exposing areas to be metalized while protecting areas that do not require surface treatment.
3D volume design
SLS validation prototypes
Resin mold making
RIM molding
Assembly and installation
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Confidential
Equipments
–
SLS e RIM
Automotive
..
Manufacturing pilot molds for all the components that make up the taillight assembly, complete with all functional optical parts.
Mold design
Soft-tooling mold manufacturing
Production thermoplastic molding
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Confidential
Lighting
–
Various
Automotive
..
CNC machining of PMMA and DF23 (opal) blocks. Fabrication of micro-optics with a 0.15mm radius. Finishing with subsequent painting.
Toolpath calculation
(CNC) milling
High-gloss polish
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Confidential
CNC / Lighting
PMMA, DF23
CNC e verniciatura
Automotive
..
Technical components produced using thermoplastic injection molds for pre-production.
Mold design
Soft-tooling mold construction
Production thermoplastic molding
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Confidential
Activity
–
Various
Automotive / Bianco
..
CNC machining from PMMA blocks. Creation of optics with a radius of 0.15mm. Finishing with subsequent metallization
Toolpath calculation
CNC milling
High-gloss polishing
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Confidential
Prototyping
PMMA
CNC / Lucidatura
Automotive
..
Aluminum block-milled parts with subsequent polishing and anodizing
Toolpath calculation
CNC milling
Polishing
Anodizing treatment
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Confidential
Production
Aluminum
CNC machining
Automotive
..
Vacuum casting of rubber and rigid parts with rubber overmolding.
CNC master creation
Silicone mold making
Part stamping
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Confidential
Silicone vacuum casting (VCS)
Polyurethane resins
VCS
Automotive/Bianco
..
Aesthetic lens manufactured using 4-color co-injection molding and skin-molding.
Milled master model creation
Silicone Mold Making
Molding and Two-Component Molding
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Confidential
Lighting / VCS
–
VCS
Automotive
..
Manufacturing all the plastic components for the functional conveyor assembly using silicone molding.
Master model creation using CNC/SLA
Silicone mold making
Polyurethane resin casting
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Confidential
Small-series pre-production
Polyurethane resins
Silicone molding
Automotive
..
Aesthetic lens made with two-color overmolding plus optics and retroreflective material
Milled master creation
Silicone Mold Making
Molding & Two-Component Molding
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Confidential
VCS / Lighting
Polyurethane resins
VCS
Automotive
..
Rapid prototyping with high-definition transparent SLA technology for component fit verification.
Printing 3d SLA
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Confidential
Prototyping
–
SLA
Automotive
..
Functional details realized in high-resolution stereolithographic 3D printing and treated with primer and subsequent metallization (aluminum coating).
Ultra-fine stereolithography
Primer application
Metallization
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Confidential
Prototyping
–
Stereolithography & Metallization
Automotive
..
High-definition small-feature fabrication.
Printing 3D SLS
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Confidential
Prototyping
–
SLS
Automotive
..
Designer : Alberto De Siati
Simple forms, clean design, unintrusive. “Manolo” presents itself as unintrusive in any environment, soft, easy, and even a bit less rigid than the numerous dryers on the market. The possibility of customizing it in materials and finishes, the 360° swiveling conveyor (which can be used to dry hands as well as other parts of the body), the large fan that limits noise, the proximity sensor, and the vents placed over the entire surface make “Manolo” highly flexible to meet any need, technically advanced, and stylistically original.
Style design
3D modeling of volumes
Feasibility and technological integration
Prototyping and assembly
Examination of materials and finishes
Industrialization and production strategy
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Confidential
Product development process
–
Various
Industrial
Developed in partnership with creative studio ALBDESIA.NET
